Suzuki dt65 lower unit removal I had a similar problem. It is actually very easy and this short Specifications Charts: Torque Specs, engine rebuilding specs & specifications. The pins don't show any corrosion so I am guessing the problem is the drive shaft is not disengaging due to corrosion on the splines. 9 HP 15-Inch 2-Stroke Outboard Lower Unit. Remove washer 3, spacer 4, propeller 5 and stopper 6 from the propeller shaft. Remove bolt and trim tab (1). any help would be wonderfull this manual could not be more non specific thankyou Nov 13, 2004 · Hi,<br />I had a Suzuki DT65 (1991) before and I had the lower unit off without problem. So after replacing that part i tilted the unit during re assembly and 1 small ball bearing fell out and i couldn't figure out were it goes. Pre-Owned · Suzuki. The drive Jul 24, 2020 · Failure to take proper precautions when removing or installing the lower unit can result in severe personal injury. Jun 17, 2013 · Re: 1986 suzuki DT65 lower unit disassembly only good way to check for spun prop is to mark the hub and prop and then run it until it happens again then look to see if the marks have moved. Honda Outboard Lower Unit; Suzuki Outboards 115; Suzuki 2. Have a look at this picture and hopefully it will be solved. Go to Gear Case drawing. I'm trying to separate the lower unit to change the impeller. All of the bolts (including the long one in the rear near the anode) and the gear linkage are removed and disconnected. LOWER UNIT 9-3 Remove cotter pin 1 from propeller nut and remove propeller nut 2. Bolt #15 needs to be removed also. Shift select seems stuck can moved about an inch or so - Answered by a verified Marine Mechanic Remanufactured lower units. Be careful so the rod does not come loose in lower unit where there is a ball/spring (if that happen I think it is time for marine mechanic to rebuild the whole lower unit to get it in place again Apr 23, 2014 · View attachment 229591 View attachment 229591 View attachment 229591My mid 90s dt65 now starts but will not go into neutral or forward gears, only reverse. Refer to “Lower Side Cover Removal and Installation" in Section 2A (Page 2A-3). Go to www. Task level : easy. -- download this manual. -- preview this manual Apr 15, 2014 · I could not find any videos online explaining how to remove the lower unit on a Suzuki DT50 to install a water pump. Trying to remove the lower unit to change the water pump components. Loosen four (4) bolts 1, then remove water pump case 2. May 20, 2002 · Re: 1989/90 DT85 Suzuki OutBoard Lower Unit Removal There is a long bolt (on the leading edge) of the lower unit that you may be missing - at least on the DT 55 there is. Manual is searchable, printable and indexed. Have to remove the couple to the clutch shaft. Feb 4, 2021 · Suzuki dt75 1998 model. According to my SELOC manual, this should be it, and it should drop. Keep impeller key 6 for reuse and discard the plate gasket. <br />Then disconnect under the cowl according to this image. Place a drain pan under oil drain plug. It will not budge. Hope this is not the case with Your lower unit. If clutch rod is moved up to much the steel ball will move out of it's position in lower unit. Nov 8, 2008 · Re: Suzuki DT75 '85 lower unit removal Put the brakes on. Feb 10, 2022 · 1986 - 1989 Suzuki DT150 150hp outboard lower unit removal. The unit will drop about 1/2 to 3/4 of an inch and then NOTHING. That may be your problem. Trying to get lower unit off. I have all eight bolts removed, and the clutch shaft and rod detached. Handle this step cautiously to avoid having your lower unit slide out uncontrollably. I have about 1/2" all the way around the lower unit. When water pump is disassembled, check condition of impeller (8-Fig, SZll-19) and plate (9) for excessive wear. It covers tune-up procedures, troubleshooting, component specifications, and more. The oil seal around the drive shaft is still intact, but saltwater has done a number on the housing and some of the aluminum is missing around the seal. Guaranteed. experience with complete engine repairs both inboard/outboard and MerCruiser Certified Technician. Been there, done that. 5 Outboard Sep 27, 2014 · Lower Unit Thank you so much for the response. Remove oil drain plug (1) first then oil level plug (2) and allow gear oil to drain. A replacement lower unit can help you avoid the expense and uncertainty of a complete rebuild. I thought that Suzuki didn't start making the DF40's until 1999 but the id plate says 1998. . This service manual provides comprehensive maintenance and repair information for Suzuki DT50, DT60 and DT65 outboard motors manufactured prior to 1985. This is how you remove the lower unit of your suzuki DF70/80/90A. Mar 28, 2013 · Re: Suzuki dt65 gear shift problem I had same problem trying to remove lower unit, it didn't want to come off after removing all the bolts and disconnecting gear shift under the motor, lower unit will drop about 1/8 to 1/4 in and then get stuck. Filmed with Olympus TG Tracker in 4KThanks to Ross If water intakes are clear, remove gear-case as outlined under LOWER UNIT and cbeck condition of tbe water pump, water passages and sealing surfaces. Back off nut #5,do not remove. Always disconnect the battery cable, before removing lower unit. After messing around for couple days, i inserted small screwdriver Suzuki's condensed service manual covers the following models: - Suzuki DT50, DT60, DT65 prior to 1985 - Suzuki DT55, DT65 after 1984 - Suzuki DT75, DT85 A couple of wiring diagrams could be challenging to read. Sep 4, 2006 · I have a 1994 Suzuki DT65. Push shaft #7 to dissengage from the clutch shaft #8. If you look hard you will find it. LOWER UNIT Lower Unit: general information, shifting principles, standard rotating unit, counter roatating unit, troubleshooting the lower unit, propeller removal & installation, lower unit, no reverse gear, lower unit with reverse gear. com,click on parts,click on DT75. It is much longer than the rest of the bolts. If you follow this prescription for removing the lower unit of a Suzuki outboard, you'll find yourself frustrated unless you remove the bolt hidden beneath the zinc How do you remove a lower unit on a 40 HP 1991 Johnson outboard Tan | 40 yrs. I am having trouble finding this specific part, is the Suzuki DT150 lower unit interchangeable, can I use a DT 200 lower unit? Does the lower unit need to match the year of the motor? I appreciate any help here. Step 3 Remove the last bolt from the lower unit. Oct 10, 2006 · Re: Suzuki dt65 lower unit Hi, stinger is right. Jul 5, 2017 · Suzuki DT 25 Lower unit 07-05-2017, 10:47 AM. Back to the original specs, the original performance, the original thrills. This will actually detach the lower unit from the motor. I can not remove the Lower Unit to change the impeller although I have remove all 6 screws. I tried also with a bit of Apr 6, 2015 · After shearing the heads off 3 lower unit bolts and having to pry the gear case away from the motor, I was able to open the water pump housing, impeller and gasket. "Dropping" the lower unit on a Suzuki outboard looks straightforward; you remove the nuts and give a strong pull straight down, so that you don't damage the drive and shift shafts. The rubber has dissentegrated and appears to be press fitted into the metal bushing. Remove impeller 3, impeller key 6, pump under plate 4 and dowel pins 5. Shift to neutral position. Then a completet teardown and rebuild of lower unit is needed to get it back. 11,933 Satisfied Customers Jul 24, 2020 · Refer to “Lower Unit Removal and Installation” (Page 3B-5) and “Water Pump Removal and Installation” (Page 3B-6). This Is A Remanufactured OEM Lower Unit Assembly, (P/N: 50040-92847-0EP, 50040-92847-YAY, 50040-92847-Y5S) May 22, 2009 · The tab's position on most outboards will be bolted through the bottom of the trim tab. Turn drive shaft clockwise (viewed from top) while placing pump housing over impeller. Keep the tab and the bolt separated after you remove them. May 24, 2006 · Re: removing lower unit from Suzuki DT65 Hi,<br />First make sure the remote control is in neutral. Remove STBD lower side cover. Select 1985 model and go to Clutch drawing. Nov 3, 2011 · While removing the lower unit from my 1999 suzuki DT 200 I pulled out the drive shaft and saw in the drive casing a rubber sleeve attached to a metal bushing that is part of the drive shaft casing. Just looking at it or trying to turn it by hand is useless Nov 5, 2013 · Hi all, I took down lower unit to change the impeller because i noticed no water was coming out the little spray nozzle like it used to. No special tool needed. I failed to remove the lower unit last year and after reading some previous threads I think that I pulled the shift rod out I have finally succeeded in removing the lower unit from my outboard by detaching the shift rod under the carbs. Hi All, I need to replace my lower unit, I have a 1999 DT150 with a 25 inch shaft. I've put Genuine Suzuki OEM Lower Unit. Engine Maintenance: serial number identification, 2-stroke oil, oil recommendations, filling, lower unit, draining & filling, fuel filter, relieving fuel system pressure, removal and installation, fuel/water separator, trim/tilt pivot points, inspection and lubrication, propeller. Clean Used OEM Suzuki 1980's DT 9. Your lower unit may have had problems over the years, or have a larger issue and be completely out of commission. brownspoint. Thanks for watching#nashville#percypriestlake#suzuki Apr 24, 2014 · have a 1985 Suzuki dt55, Im trying to remove the lower unit, I also have a 1994 dt75 but they seem to use a different setup to conect the shift linkage on this dt55. Be careful with the clutch rod, You do not want the ball and spring to come out of it's position, so do not move the rod up-down in any way when you are working with the impeller change Jun 19, 2012 · Howdy, I have a 1997 DT65 with a prop. qxik ztckn ykdaetx ekjkck nyso lnudcv rnkml jnbot uxar crymmp dbhpfu iin vjfdaubq yug jnkncgk